Product Description
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Products
Name: Agricultural Machinery and Tractors Spare Parts Forged Alloy Steel Drive Shaft Tractor PTO
Material: 40CrMo
Weight: From .2kg-5kg
Packing: wooden case
Min order: 1000pcs
Customized production is available as your drawings or sample.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
Certificates
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Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
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Quality Management System Control :
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
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Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
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Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
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FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
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Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual CHINAMFG of cooperation.
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Q: Is OEM available?
A: Yes, OEM is available.
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Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
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Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
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Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
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Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
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Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
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| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Agricultural Machinery Parts |
| Material: | Steel |
| Heat Treatment: | Tempering |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can tractor PTO shafts be customized for specific implement or machinery requirements?
Yes, tractor power take-off (PTO) shafts can be customized to meet specific implement or machinery requirements. Customization allows for the optimal integration of PTO shafts with different agricultural implements and machinery. Here’s a detailed explanation:
1. Length and Size: PTO shafts can be customized in terms of length and size to suit specific requirements. Different implements or machinery may have varying distance requirements between the tractor’s PTO output and the input shaft of the implement. Customizing the length ensures proper alignment and a secure connection. Additionally, the size of the PTO shaft, such as the diameter, can be adjusted to match the power and torque requirements of the implement.
2. Attachment Methods: PTO shafts can be customized to accommodate different attachment methods required by specific implements. The attachment method refers to how the PTO shaft connects to the implement’s input shaft. Common attachment methods include a shear pin, a quick-release collar, or a splined connection. Customization allows manufacturers to provide the appropriate attachment method based on the implement’s design and requirements.
3. Shaft Configurations: PTO shafts can have different configurations to suit specific implement or machinery designs. For example, some implements may require a straight shaft, while others may need a telescopic or sliding shaft to accommodate variable distance requirements during operation. Customizing the shaft configuration ensures a proper fit and allows for smooth operation without compromising safety.
4. Protection and Shielding: Customization of PTO shafts can include additional protection and shielding features. Agricultural tasks often involve debris and potential hazards that can damage the PTO shaft. Manufacturers can customize the shaft by adding protective guards, such as metal or polymer shields, to prevent entanglement or contact with external objects. This customization enhances safety and prolongs the lifespan of the PTO shaft.
5. Specific Industry Standards: Some industries or applications may have specific standards or regulations for PTO shafts. Manufacturers can customize PTO shafts to meet these specific industry requirements, ensuring compliance with safety standards and compatibility with machinery used in those industries.
It’s important to note that the customization of PTO shafts is typically carried out by the manufacturers or specialized suppliers. They have the expertise and knowledge to design and manufacture customized PTO shafts that meet the required specifications and standards.
In summary, tractor PTO shafts can be customized to accommodate specific implement or machinery requirements. Customization options include adjusting the length and size, adapting attachment methods, configuring the shaft design, adding protection and shielding, and meeting specific industry standards. Customized PTO shafts ensure optimal integration and performance, enhancing the overall efficiency and safety of agricultural operations.
Can tractor PTO shafts be adapted for use in different types of farming equipment?
Tractor PTO shafts can often be adapted for use in different types of farming equipment, provided certain considerations are taken into account. Here’s a detailed explanation:
1. PTO Shaft Compatibility: The first consideration is to ensure compatibility between the tractor’s PTO shaft and the farming equipment. This includes matching the PTO shaft type, size, and rotational speed requirements of the equipment. Different types of PTO shafts, such as standard, wide-angle, or constant velocity (CV) shafts, may be required based on the equipment’s design and power demands.
2. PTO Shaft Length and Alignment: The length and alignment requirements between the tractor and the equipment also need to be considered. In some cases, the PTO shaft may need to be adjusted or replaced with a different length to ensure proper alignment and engagement between the tractor’s PTO output shaft and the equipment’s input shaft.
3. Implement PTO Connection: It’s essential to consider the specific PTO connection method used by the farming equipment. Some equipment may have a different PTO connection mechanism, such as a different spline size or a different method of attachment. Adapting the PTO shaft may involve using appropriate adapters, couplings, or other connection devices to ensure a secure and proper fit.
4. Power Requirements: The power requirements of the farming equipment should match or fall within the power rating of the tractor’s PTO shaft. It is crucial to ensure that the PTO shaft can handle the power demands of the equipment without exceeding its rated capacity. If necessary, a higher-rated PTO shaft may be required for more demanding equipment.
5. Additional Considerations: Depending on the specific equipment and its features, there may be additional considerations for adapting the PTO shaft. For example, some equipment may require additional safety features, such as shielding or guarding, to ensure operator safety. It’s important to assess and address any additional requirements during the adaptation process.
It’s worth noting that while PTO shafts can often be adapted for different farming equipment, there may be limitations or compatibility issues in some cases. It is recommended to consult the equipment manufacturer or a qualified expert to ensure proper adaptation and compatibility between the tractor’s PTO shaft and the specific farming equipment.
Can You Explain the Functions and Significance of a Tractor PTO Shaft?
A tractor power take-off (PTO) shaft is a critical component in agricultural machinery that serves several functions and holds significant importance in farm operations. It enables the transfer of power from the tractor’s engine to various implements, allowing them to perform specific tasks. Here’s a detailed explanation of the functions and significance of a tractor PTO shaft:
1. Power Transfer:
The primary function of a tractor PTO shaft is to transfer power from the tractor’s engine to attached implements. The PTO shaft connects directly to the power source of the tractor, utilizing the engine’s rotational energy and converting it into the desired speed and torque required by the implement. This power transfer eliminates the need for separate engines on each implement, making farm operations more efficient and cost-effective.
2. Versatility and Flexibility:
A tractor PTO shaft enhances the versatility and flexibility of farm machinery. It allows farmers to quickly attach and detach implements, accommodating various tasks and seasonal requirements. With a detachable and interchangeable PTO shaft, farmers can efficiently utilize the power of the tractor across different implements, maximizing productivity and reducing downtime. This flexibility enables farmers to adapt to changing farming needs and efficiently manage their operations.
3. Compatibility:
Tractor PTO shafts are designed to be compatible with a wide range of implements used in agriculture. The PTO shaft’s standardized connection interface ensures that implements from different manufacturers can be easily attached to the tractor. This compatibility allows farmers to utilize specialized equipment for specific tasks such as mowing, tilling, planting, harvesting, or baling. The PTO shaft serves as a critical link that enables seamless integration and operation of various implements.
4. Speed and Power Control:
Tractor PTO shafts offer speed and power control, allowing farmers to adjust the rotational speed and torque delivered to the implement. Tractors typically provide multiple PTO speed options, such as 540 or 1,000 revolutions per minute (RPM). By selecting the appropriate PTO speed, farmers can optimize the performance and efficiency of the attached equipment, ensuring proper operation and achieving desired outcomes. Speed and power control contribute to effective and precise use of farm implements.
5. Enhanced Efficiency and Productivity:
The functions of a tractor PTO shaft contribute to enhanced efficiency and productivity in farm operations. By enabling the use of various implements with a single tractor, the PTO shaft reduces the need for multiple machines and manual labor. Farmers can efficiently perform a wide range of tasks such as plowing, seeding, cultivating, and harvesting using different attachments connected to the PTO shaft. This streamlined approach saves time, reduces costs, and improves overall productivity.
6. Safety Considerations:
When using a tractor PTO shaft, safety is of utmost importance. PTO shafts are equipped with protective guards or shields to prevent accidental contact with the rotating shaft. These guards protect operators and bystanders from potential hazards and entanglement. It is crucial to ensure that the PTO shaft and its safety features are properly maintained and used according to recommended guidelines to minimize the risk of accidents or injuries.
7. Integral Component of Farm Machinery:
A tractor PTO shaft is an integral component of modern farm machinery. It plays a vital role in the overall effectiveness of agricultural operations by enabling the use of a wide range of implements, facilitating power transfer, and improving efficiency. The PTO shaft’s significance lies in its ability to connect the tractor’s power source with implements, providing the necessary power and flexibility to accomplish various farming tasks.
In summary, a tractor PTO shaft functions as a power transfer mechanism, providing versatility, compatibility, speed and power control, and enhancing efficiency and productivity in farm operations. It is an essential component that simplifies and streamlines agricultural tasks, making modern farming practices more efficient and effective.
editor by CX 2024-03-11